Jacketed Silos for Temperature Control
Ideal for for effective heating, cooling, or insulation based on speific process requirements. Jacketed silo from Zeneh is perfect for chemical, pharmaceutical , food and other industries.
Industry Challenges & Our Solutions
Understanding your pain points and delivering tailored jacketed solutions for your specific industry needs
Biopharmaceutical
Common Challenges
- High hygiene standards
- Precise temperature control
- Safety compliance requirements
Zeneh Solutions
- Mirror polishing for superior hygiene
- CIP/SIP design for efficient cleaning
- Jacket temperature control precise to ±1°C
- GMP and pressure vessel certifications available
Food & Beverage
Common Challenges
- Food-grade material requirements
- Easy-to-clean surfaces
- Contamination prevention
Zeneh Solutions
- Food-grade 304/316L stainless steel construction
- Rounded corner design for easy cleaning
- No sanitary dead zones in the structure
- Smooth surface finishing for contamination prevention
Chemical & New Materials
Common Challenges
- Corrosion resistance
- Pressure tolerance
- Thermal stability
Zeneh Solutions
- Customized jacket structures for specific processes
- Anti-corrosion coatings for harsh environments
- Custom pressure specifications available
- Steam/thermal oil heating solutions for stable temperature
Why Choose Zeneh Jacketed Solutions?
With over 15 years of experience in jacketed vessel manufacturing, we understand the unique challenges faced by different industries. Our engineering team works closely with you to design customized solutions that address your specific requirements.
Request ConsultationProduct Overview
Comprehensive jacketed vessel solutions designed for precise temperature control across various industrial applications.
External Jacket
Outer jacket design provides uniform heat distribution while maintaining structural integrity. Ideal for general processing applications requiring moderate temperature control.
Internal Jacket
Internal jacket configuration offers direct heat exchange with process media. Perfect for applications requiring rapid temperature changes and precise control.
Double Jacket (Multi-layer)
Advanced multi-layer jacket design combines benefits of both internal and external systems. Provides superior temperature uniformity and enhanced thermal efficiency.
Advanced Fluid Channel Design
Our proprietary fluid channel architecture ensures optimal heat transfer efficiency while minimizing pressure drop. The helical or dimpled jacket designs create turbulent flow patterns that enhance thermal conductivity.
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Optimized flow distribution for uniform temperature
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Reduced dead zones to prevent fluid stagnation
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Insulation layer options (10-50mm) for energy efficiency
Comprehensive Connection Ports
Our jacketed vessels feature strategically positioned connection ports to facilitate complete system integration and monitoring. All ports are designed to industry standards for seamless compatibility.
Temperature Control
RTD/thermocouple ports for precise temperature monitoring
Pressure Monitoring
Pressure gauge connections for real-time pressure readings
Vent Ports
Air release valves to prevent pressure buildup
Fluid Inlet/Outlet
Multiple connection options (NPT, Tri-Clamp, Flange)
Application Overview
应用概览
Advanced Temperature Control Solutions
Versatile Applications Across Industries
Material Compatibility
Our Jacketed Series is specifically engineered for precise temperature control of liquids, pastes, and powder materials that require consistent heating or cooling during processing.
Industry Applications
Widely implemented across multiple sectors including biopharmaceuticals, food & beverage production, chemical processing, and advanced materials manufacturing where temperature precision is critical to product quality.
Compliance & Standards
Our systems deliver precise temperature control, premium surface finishing, and full compliance with international standards including GMP, FDA, and ASME certification requirements.
Industries We Serve
Biopharmaceutical
Sterile processing with precise temperature control
Food & Beverage
Safe processing for consumable products
Chemical Processing
Controlled reactions and material handling
Advanced Materials
Specialized processing for new materials
Key System Benefits
Precise Temperature Control
±0.5°C accuracy with advanced PID control systems for consistent processing conditions
Superior Surface Finishing
Mirror-polished internal surfaces with Ra≤0.4μm for exceptional cleanability and product purity
Customizable Configurations
Adaptable designs to meet specific process requirements with various jacket types and control options
Technical Specifications
技术参数
Our jacketed series equipment is engineered to meet the highest industry standards, offering superior performance and reliability for your specific processing needs.
| Parameter | Specification |
|---|---|
| Vessel Volume | 10L - 10,000L |
| Jacket Type | Half-pipe coil, Dimple jacket, Conventional |
| Material | 304/316L Stainless Steel, Hastelloy, Titanium |
| Temperature Range | -80°C to 350°C |
| Pressure Rating | Full vacuum to 30 bar |
| Heat Transfer Area | 0.5 - 50 m² |
| Agitation Options | Anchor, Turbine, Pitched blade, Magnetic coupling |
| Control System | PLC with HMI, SCADA integration available |
Key Features
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Uniform temperature distribution with advanced jacket design
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Multiple heating/cooling zones for precise temperature control
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ASME/PED certified pressure vessels
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GMP-compliant design options available
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Customizable port configurations and internals
Performance Metrics
Customization Process
Our streamlined process ensures your storage solutions are tailored to your exact specifications with professional support at every step.
Submit Requirements
Provide your technical drawings or detailed usage scenario requirements to help us understand your specific needs.
Technical Consultation
Our engineers provide one-on-one communication to confirm specifications and discuss technical details.
Solution & Quotation
We provide a professional solution tailored to your requirements along with a formal quotation for your project.
Manufacturing & Testing
Precision manufacturing with rigorous pressure testing to ensure optimal performance and reliability.
Packaging & Shipping
Custom wooden crates for protection with international logistics coordination for safe delivery.
After-Sales Service
Installation guidance and long-term technical support to ensure your storage solution performs optimally.
Process Application Case Studies
Explore how our jacketed series solutions have transformed manufacturing processes across various industries.
Pharmaceutical Manufacturing
A leading pharmaceutical company improved temperature control precision by 98% during sensitive compound synthesis using our custom jacketed reactors.
Chemical Processing
Our jacketed reactors helped a chemical manufacturer reduce production time by 35% while maintaining strict quality standards for exothermic reactions.
Food Processing
A food manufacturer achieved consistent product quality and 40% energy savings with our specialized jacketed vessels for heat-sensitive ingredients.
Biotechnology Research Breakthrough
A leading biotechnology research institute utilized our custom jacketed reactors with precise temperature control to develop a groundbreaking vaccine production process, reducing development time by 60% while maintaining strict sterility requirements.
Client Success Metrics
Measurable improvements our clients have achieved with our jacketed series solutions
35%
Average reduction in processing time
40%
Energy efficiency improvement
99.8%
Product quality consistency
28%
Average ROI within first year
Ready to Transform Your Process?
Our engineering team is ready to discuss your specific application needs and develop a customized jacketed solution.
Safety & Certification Assurance
Our jacketed series products meet the highest industry standards for safety and reliability
Safety Standards
- Pressure Equipment Directive (PED) 2014/68/EU compliant
- ASME Boiler and Pressure Vessel Code Section VIII certified
- ISO 9001:2015 Quality Management System
- Leak testing at 1.5× design pressure
Material Certifications
- EN 10204 3.1 Material Certification for all pressure-bearing components
- FDA-compliant materials for food and pharmaceutical applications
- USP Class VI certification for biocompatibility
- Full material traceability documentation
Our Certifications
ISO 9001:2015
ASME Certified
CE Marked
FDA Compliant
Our Quality Testing Process
Material Inspection
Every batch of raw materials undergoes rigorous testing for chemical composition and mechanical properties before entering production.
Pressure Testing
Each jacketed vessel undergoes hydrostatic testing at 1.5× design pressure to ensure structural integrity and leak-free operation.
Non-Destructive Testing
Critical welds are examined using X-ray, ultrasonic, or dye penetrant testing to ensure weld integrity and compliance with international standards.
Our Safety Commitment
We are committed to providing the safest and most reliable jacketed vessels in the industry. Our products are designed, manufactured, and tested to exceed industry standards and ensure the safety of your operations.
Contact Our Safety TeamFrequently Asked Questions
Find answers to common questions about our jacketed series products
Jacketed vessels provide precise temperature control for your processes through the circulation of heating or cooling media in the jacket. This design ensures uniform heat distribution, prevents product degradation, improves reaction efficiency, and allows for better process control in applications requiring strict temperature management.
Our jacketed vessels are available in a wide range of materials including stainless steel (304, 316L, 321, 904L), carbon steel, Hastelloy, Inconel, titanium, and other specialty alloys. Material selection depends on your specific process requirements, including corrosion resistance, temperature range, and pressure ratings.
Our jacketed vessels can accommodate various heating and cooling media including hot water, steam, thermal oil, glycol solutions, refrigerants, and cryogenic fluids. The choice depends on your required temperature range, heating/cooling rate, and safety considerations. Our engineering team can help determine the optimal media for your specific application.
Lead times vary based on complexity, size, materials, and current production schedule. Standard configurations typically require 6-8 weeks, while highly customized units may take 10-14 weeks. We offer expedited manufacturing options for urgent requirements. Contact our sales team for a precise timeline based on your specific needs.
Our standard jacketed vessels can operate at internal pressures up to 30 bar (435 psi) and jacket pressures up to 10 bar (145 psi). Temperature capabilities range from -60°C to 300°C (-76°F to 572°F) depending on material selection and design specifications. Custom high-pressure or extreme temperature designs are available upon request.
Yes, we offer comprehensive installation, commissioning, and training services for our jacketed vessels. Our experienced field service engineers ensure proper setup, connection to utilities, initial testing, and operator training. We also provide preventive maintenance programs and technical support throughout the equipment lifecycle.
Our jacketed vessels are manufactured in compliance with international standards including ASME BPVC Section VIII, PED 2014/68/EU, GB150, and JIS B8267. We can provide vessels with certifications such as ASME U-Stamp, CE marking, CRN registration, and others based on your regional requirements and specific industry standards.
Still Have Questions?
Our technical experts are ready to assist with any specific questions about our jacketed series products or help you determine the best solution for your application.
Ready to Optimize Your Storage Solutions?
Our engineering team is ready to help you design the perfect storage system for your specific requirements. Get in touch today for a customized quote.
Request a Catalog
Download our complete Storage Series catalog with detailed specifications and options.
Speak with an Expert
Schedule a consultation with our technical team to discuss your specific requirements.
Contact Us
Fill out the form below and our team will get back to you within 24 hours with a detailed quote.
Call us directly
+1 (888) 123-4567
Email us
sales@zeneh.com